Henry Ford used the assembly line to transform the auto industry into linear, repetitive manufacturing.
1909: 10,000 Model T cars.
1915: 250,000 cars, and prices fell by over 50%.
After WWI: annual sales exceeded one million cars.
Ford’s River Rouge complex became the world’s largest industrial facility in 1928.
Fordism
Industrial paradigm: mass production of standardized goods on a moving assembly line using dedicated machinery and semiskilled labor.
Growth regime: mutually reinforcing cycle of mass production and mass consumption.
Mode of regulation: monopolistic competition between large firms + compromise with organized labour (workers accept management prerogatives in return for rising wages)
From Cycles to Cars
BYD electric cars stacked for loading onto a ship for export at Taicang Port in Suzhou. Agence France-Presse — Getty Images
How China Became the World’s Largest Car Exporter
Wanxiang
Why this case study?
Successful non-state owned enterprise
Family firm, with roots in early rural industrialization
A Chinese company’s global strategy: Growth in the US, with limited public opposition
Timeline
Wanxiang
1969: Start-up at the depth of the Cultural Revolution
1977: Access to market; one of three surviving universal-joint producers
1993: Wanxiang America founded
China/Global
1978: Reform era begins
1985: Plaza Accord
2000: Entry to the WTO
Place: Major Cities in Zhejiang
Key Questions
How did Wanxiang grow to become China’s leading cart parts manufacturer?
Growing out of the planned economy: What role did township and village enterprises play?
Internationalization of Chinese firms: How American is Wanxiang America?
Wanxiang: In the Beginning
Who is Lu Guanqiu? How did he start his business career?
What was it like to run a business during the Cultural Revolution?
What was the business model of Wanxiang’s precursor?
The first windfall
Out of plan:
Lu’s village business was excluded from the central economic plan: it can’t easily get raw materials or sell his farm tools.
He survived by using scrap steel from nearby villages.
First breakthrough:
His high-quality tools was adopted by the municipal farm-tool company in Hangzhou.
The government included his factory in the economic plan, granting him steel quotas and market access.
By the late 1970s, commitment to quality allowed Wanxiang to survive as one of the only three universal joints makers in China.
Wanxiang’s First Star Product: Universal Joint
Lu Guanqiu focused on producing universal joints (in Chinese, wanxiangjie 萬向節), recognizing market potential from government plans for increased car and truck production.
TVE
What is a TVE (township village enterprise)? How is it different from an SOE (state-owned enterprise)?
What was the origin of TVEs? How did they evolve?
What explains their success?
“Contracting output to households”: In Agriculture
TVE, as a key pillar of China’s rural industrialization, was part of a broader production responsibility system.
Gave a household control over a plot of land in return for the delivery of an agreed quantity of grain after harvest
This allowed households to effectively rent land from collectives and sell surplus on the market.
Contract system: Case of Wanxiang
Lu Guanqiu pioneered the “contract system” in 1983.
He guaranteed fixed annual payments to the village government, with yearly increases.
In return, he received exclusive management rights for three years.
Factory output significantly increased from RMB 5.5 million (1983) to RMB 19 million (1985).
Wenzhou Model: All Buttoned-up
Wenzhou’s economy started with tiny, household-based private ownership.
They specialized in common items like buttons and ribbons, filling market gaps.
Production was heavily coordinated by markets: Industries formed chains where households specialized in single production stages.
Overtime, Wenzhou model led to the development of private banks and real estate firms.
TVE: Impact
TVEs were the most dynamic part of China’s economy from 1978 to the mid-1990s.
Key stats
China experienced “miracle growth” of over 10% annually from 1983-1988.
TVE employment grew from 28 million in 1978 to 135 million in 1996.
This represented a 9% annual growth rate in employment.
TVEs’ contribution to GDP increased from less than 6% in 1978 to 26% in 1996.
Behind the numbers:
Rural households shifted to production responsibility systems.
Mao-era capital-intensive development strategies abandoned: TVEs broke the monopoly of state-owned enterprises in industrial production.
Household contracting focused on labor-intensive goods. Previously banned, lower-cost production methods grew rapidly.
Overtime, cities absorbed young people into new service and manufacturing jobs.
Explaining TVE’s Success
Factor
Description
China’s factor endowment
TVEs used abundant labor rather than subsidized capital.
SOEs as rival partners
TVEs initially benefited from protected markets and monopoly rents (through contracts from SOEs) but later thrived by filling unmet consumer goods needs and market niches.
A favorable institutional framework
local government support, low tax rates, and reinvestment of funds.
Proximity to urban areas
Fostered rural industry growth through revived urban-rural linkages, subcontracting, and access to urban resources.
Organizational diversity
2000+ counties, 1 million+ villages in China. Even though a county remained a mini command economy, it was open to competition from thousands of townships and villages, which produced a diversity of business models ranging from government-run to private.
Guangdong Model vs. Zhejiang Model
Guangdong Model
TVEs in the Pearl River Delta grew rapidly with foreign investment.
Hong Kong and Taiwanese businessmen, with local ties, pioneered these cooperative village businesses.
Village leaders managed land, export contracts, and labor.
The PRD model was highly open to foreign trade, investment, and workers from elsewhere in China.
Wanxiang: Other factors of success
Human capital
Wanxiang hired high-school graduates to overcome difficulties in recruiting qualified employees as a TVE.
R&D
Wanxiang invested 5%-7% of its annual revenue in research and development. The “Four Heights” policy was introduced to improve quality through increased investment in technology, better equipment, higher personnel standards, and superior products.
State-business relationship
Despite becoming a private enterprise in 1994, the Chinese Communist Party (CCP) maintained influence through key personnel like Lu and his son, and CCP officials in management.
Wanxiang: Going Global
Zeller was the first American company to buy Chinese auto parts from Wanxiang in 1984.
Wanxiang signed a large supply agreement with Zeller in 1985.
But when Zeller demanded exclusive distribution rights, Wanxiang refused.
Wanxiang successfully sold its excess products and overcame the hardship.
Zeller later renegotiated a new contract of over 1 million with Wanxiang in 1988.
In 2000, Wanxiang acquired Zeller Corporation: “earning foreigners’ money, using foreigners’ resources, being foreigners’ bosses, in a foreigners’ land.”
Wanxiang America
Who is Ni Pin, Wanxiang’s US CEO?
What is Wanxiang America’s business model? How has it evolved?
Is Wanxiang American or Chinese?
Wanxiang’s Success: Larger context
Rapid growth of auto-industry in China: Surpassed US in sales in 2009
Rapid consolidation of US parts company: 50% gone as they were unable to compete in new cost-sensitive market
New tech frontier emerging: EVs
Wanxiang America: Localization Strategy
Over $1 billion in revenue
4000+ staff, only 15 Chinese employees
Big three auto companies as largest consumers
Manufacturing moved to China: $0.9/hr wage vs. $22.5/hr (US)
Using acquisitions to see which processes could be enhanced and transferred to China
Invests in maintaining proprietary technologies in US
Ni Pin on Wanxiang America
Poll: What should Wanxiang America do?
What are the limits to Wanxiang’s future growth and what risks do they face? How can they mitigate these risks?
Results: What should Wanxiang America do?
Dilemma of Internationalization
Critical to China moving up the value chain is heavy investment in new technologies.
China’s export-oriented economy generated a huge surplus for foreign direct investments.
However, overseas acquisitions of leading firms and their technology is politically risky: Manufacturing increasingly seen as core to national security.
Risks for Wanxiang America
Possibility of a public backlash and political action in US
Unrelated expansion on outside core area expertise courts: potential big losses could divert cash flow.
Discussion electric car is worrisome (Doesn’t build on strength)
Being outmaneuvered in the technology area by another Chinese company
Business decline of one or more of the big 3 auto companies: Who are the future customers if these firms fail?
More aggressive Chinese competitors emerge and they lose their low cost and technology edge
Lose its source of funding: the case is silent on this topic. (Government relationships are key here)
Wanxiang: After the Case
By end of 2007, Wanxiang Group reached ~RMB40 billion in revenues (≈US$5.6B), with Wanxiang America generating over US$1 billion and the Group operating ~20 manufacturing plants across the U.S., Canada, Mexico, and Europe. What happened next?
Year
Event
2009
Built a large lithium‑ion battery production base (commenced operation by end of 2009) as part of long‑term EV/battery strategy.
2012
Negotiated strategic investment in A123 Systems (initial Aug. 2012 deal), then pursued and won the bankruptcy auction for A123’s assets in Dec. 2012 (deal subject to court/CFIUS review).
2016
Won NDRC approval to build EV production facilities in China (planned capacity: 50,000 EVs/year; project investment ≈US$375M).
2017
Founder Lu Guanqiu died (Oct. 2017); Lu Weiding succeeded as Chairman/CEO and Ni Pin remained a senior executive—Wanxiang continued global EV and clean‑energy initiatives.
Biggest Risk: Future of American Car Industry
Is there a future for a domestic US auto industry? If it continues to decline, what does the future hold for Wanxiang America, especially when US?
Tesla: Half of its Cars are Made in China
Advice for the Big Three
What advice to you have for American car manufacturers about Chinese competition?
Why Americans Can’t Buy the World’s Best Electric Car
Key proposals:
U.S. must launch a government-led industrial revival, akin to a “Manhattan Project for cars.”
Embrace state-driven investment and long-term planning to regain competitiveness.
Recognize the national security risks of ceding the auto industry to China.